• Brown Fused Alumina01
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  • Brown Fused Alumina05
  • Brown Fused Alumina01
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Optimum Toughness Of The Grains Brown Fused Alumina,Suite To Abrasives And Refractorie

  • Brown aluminium oxide
  • BFA
  • Brown corundum

Short Description

Brown Fused Alumina is produced by the smelting of Calcined Bauxite in an electric arc furnace at temperatures greater than 2000°C. A slow solidification process follows the fusion, to yield blocky crystals.  The melting help in removing residual sulphur and carbon , Strict control over Titania levels during the fusion process ensures optimum toughness of the grains.

Then the cooled crude is further crushed, cleaned of magnetic impurities in high intensity magnetic separators and classified into narrow size fractions to suit the end use.  Dedicated lines produce products for different applications.


Application

Brown Fused Alumina is a tough, sharp abrasives which is highly suitable for grinding metals of high tensile strength. Its thermal properties make it an excellent material for use in the manufacture of refractory products. This material is also used in other applications like blasting and surface hardening.

Grade Specification

Chemical Composition(F46)

Al2O3 SiO2 Fe2O3 TiO2 CaO
Brick Grade * 0-1,1-3,3-5mm-8+16,-16+30,-30+60mesh,Fines ≥95.2 ≤1.0 ≤0.3 ≤3.0 ≤0.4
Castable Grade 0-1,1-3,3-5mm-8+16,-16+30,-30+60mesh,Fines ≥95 ≤1.5 ≤0.3 ≤3.0 ≤0.4
Vitrified Grade F12-F220 ≥95.5 ≤1.0 ≤0.3 2.2-3.0 ≤0.4
Resin &Blasting Grade F12-F220 ≥95 ≤1.5 ≤0.3 ≤3.0 ≤0.4
Micro Grade P240-P1200 ≥92-95 ≤1.0-1.8 ≤0.3-0.5 ≤2.2-4.5 -
F240-F1000 ≥88-95 ≤1.0-2.5 ≤0.3-0.5 ≤2.2-6.5 -
Melting point 2050℃
Refractoriness 1980℃
True density 3.90ming/cm3
Mohs hardness 9.00min

Items

Size

Chemical Composition (%)

Al2O3

TiO2

CaO

SiO2

Fe2O3

A和A-P1

F4~F80

P12~P80

95.00~97.50

1.70~3.40

≤0.42

≤1.00

≤0.30

F90~F150

P100~P150

94.50~97.00

F180~F220

P180~P220

94.00~97.00

1.70~3.60

≤0.45

≤1.00

≤0.30

F230~F800

(P240~P800)

≥93.50

1.70~3.80

≤0.45

≤1.20

≤0.30

F1000~F1200

(P1000~P1200)

≥93.00

≤4.00

≤0.50

≤1.40

≤0.30

P1500~P2500

≥92.50

≤4.20

≤0.55

≤1.60

≤0.30

A-B和A-P2

F4~F80

P12~P80

≥94.00

1.50~3.80

≤0.45

≤1.20

≤0.30

F90~F220

P100~P220

≥93.00

1.50~4.00

≤0.50

≤1.40

-

F230~F800

(P240~P800)

≥92.50

≤4.20

≤0.60

≤1.60

-

F1000~F1200

(P1000~P1200)

≥92.00

≤4.20

≤0.60

≤1.80

-

P1500~P2500

≥92.00

≤4.50

≤0.60

≤2.00

-

A-S

16~220

≥93.00

-

-

-

-

Brick/ Vitrified Grade BFA : Is produced using special grade Bauxite in controlled fusion parameters. This grade is suitable for Bricks/ Vitrified products preventing Cracks/ Fissures, Holes and Black spots in the end product.

Process Of Production

Brown Fused Alumina is produced by the smelting of Calcined Bauxite in an electric arc furnace at temperatures greater than 2000°C. A slow solidification process follows the fusion, to yield blocky crystals.  The melting help in removing residual sulphur and carbon , Strict control over Titania levels during the fusion process ensures optimum toughness of the grains.

Then the cooled crude is further crushed, cleaned of magnetic impurities in high intensity magnetic separators and classified into narrow size fractions to suit the end use.  Dedicated lines produce products for different applications.

About Production

Brown Fused Alumina About Production01
Brown Fused Alumina About Production02
Brown Fused Alumina About Production03
Brown Fused Alumina About Production04
Brown Fused Alumina About Production05
Brown Fused Alumina About Production06

Schematic Diagram Of Bfa Production Process

bfa